PCD Wire Drawing Dies

Paramount Die manufactures polycrystalline diamond (PCD) wire drawing dies which can be utilized for a variety of drawing tasks. PCD wire drawing dies provide a high wear resistance as well as an outstanding wire surface finish. Die dies are suitable for use for both non-ferrous and ferrous wire drawing.

What exactly A wire drawing?

Wire drawing tools are devices that have highly polished, specifically-shaped slots through which wire can be drawn in order to reduce its diameter. They are equipped with a case made of metal and a pen composed of tungsten carbide (TC) Polycrystalline Diamond.

What is the cause of the drawing of wire?

The reason for these issues could be due to the contaminating of chips made of metal, the obstruction of the die hole, or the aging of the lubricant due to direct contact of metal with die because of insufficient lubrication.

What is the material used for creating wire-drawing dies?

XXXPCD wire drawing dies are generally constructed from tools steel, tungsten carbide diamond, or tungsten carbide with tungsten carbide and diamond manufactured being the most popular. For drawing very fine wire a single crystal diamond die is used. For drawing hot cast-steel, dies made of cast steel are employed. For steel wire drawing, a tungsten carbide die is used.

What are the causes of die formation?

Die forming is an extremely popular sheet metal forming process for manufacturing. The piece of work, which is usually an aluminum sheet, is permanently shaped around the die by deformation of plastic by drawing and forming processes. Simulations can be performed to help avoid wrinkles, cracks, tears or excessive thinning and stretching.

What is the reason that land is not drawn on wires?

Wire can be drawn by dies by Land, and with Land and Fillet. We have found that the inclusion of the land and fillets at entry has made the flow smooth and secure i.e. operating at without heat and with low stress production due to friction and pressure. This means that there are fewer wire drawing problems and a longer life for the die.

What techniques are employed for creating and finalizing Wire drawing tools?

This is done by moving the wire and wire through a set of drawing single or multi-wire machines. Drawing dies utilized in these machines could include Tungsten carbide Natural Diamond or Synthetic Diamond. The type of die used is determined by the kind of material to be drawn.

What’s the distinction between bar and wire drawing?

The main distinction between wire and bar drawing is that the bar stock used in bar drawing. Bar drawing is very large. Wire is a product drawn that is less than 5mm. For drawing wire of smaller diameter, bar stock is utilized.

What is the deep drawing process?

Hydro forming, also known as deep drawing is a sheet-metal form-making process where the blank sheet of metal is being radically drawn into a die through the action of the punch. It’s an inverse shape process that has material retention.

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PCD Wire Drawing Dies

PCD Wire Drawing Dies

What is draw wire?

Draw Wires (also popularly referred to drawings tapes, fish tapes) is a vital hand tool in many electricians’ tool kits. The function of this tool is to guide wires through tight spaces, including walls, electrical conduits, wall cavity cables, and pipes.

What are the drawbacks in the manufacturing?

Drawing is a method of metalworking that makes use of tensile force in order to stretch (elongate) glass, metal or plastic. When material is pulled (pulled) and stretched, it expands until it becomes thinner, in order so that it can achieve the desired shape and size. Drawing can be divided in two categories that are sheet metal drawing and wire or bar drawing.

What are the methods used in creating and the finalization of the wire-drawing dies?

The process involves running the wire through a sequence of drawing machines. Drawing dies utilized in these machines may include Tungsten carbide Natural Diamond or Synthetic Diamond. The type of die used is determined by the kind of material to be drawn.

How can you tell the differences between bar and wire drawing?

The primary distinction between wire and bar drawing is that the bar stock that is used for bar drawing. Bar drawing is very large. Wire is a product drawn that is less than 5mm. For drawing wire of smaller diameter, bar stock is employed.

What is the deep drawing process?

Hydro forming, also known as deep drawing is a sheet metal making process wherein the blank of sheet metal is radially drawn into cutting die through the force of the punch. This is an alteration of shape with material retention.

What are the materials used in deep drawing?

Deep drawing can be used with many different materials, including aluminum, stainless steel, galfan, nickel-silver, as well as brass. It gives customers diverse choices of materials that will meet their requirements for their components.

What is deep draw metal stamping?

Deep drawn stamping is the process of making sheet metal under tensile and compressive conditions into a cavity and forming a sealed top or round, as well as an unusually formed cup or cylinder. It is not to be confused with stretching-forming.

What are the Advantages?

Each kind of wire drawing tool has distinct characteristics. The wire drawing tool made of genuine diamond is the most expensive and difficult to use. Additionally, due to the anisotropy of natural diamond, diamond’s hardness is quite different across the radial spectrum and is able to wear out in a specific direction. Thus, it is suitable for wires that have a small straight diameter. Although it is the lowest hardness in cemented carbide, the high grade of wire drawn with the die that is cemented carbide as well as a low surface roughness however, the wear resistance of the die made of cemented carbide is not very high and the life for the tool is only a small amount of duration. Die for drawing wire that is coated by CVD is durable to wear due to its diamond-like properties. Its roughness drawing is minimal, but the manufacturing process for CVD coating wire drawing dies can be a bit complicated and is expensive and hard to finish. If the coating wears, the die will begin to wear out which makes it difficult to assure the high-end of the process and the quality of the product, but it is also a sign that the die is not able to be reused, and it is only strippable.